Initial situation: A medtech manufacturer only checked cleaning items such as plugs and filters on a random basis. This meant that tiny particles and fibres sometimes went undetected – with the associated risk of complaints, audits and unnecessary costs.
Our approach:
- Development of an inline-capable inspection system for 100% control
- Optimised lighting to reliably reveal even very fine particles
- Documentation of inspection results for validation and verification requirements
The result:
- Significantly reduced complaints
- Higher process reliability
- Traceable database for customer audits
- Lower quality costs due to fewer complaints, rework and rejects – and thus higher profitability
This turns ‘we check at random’ into ‘we know exactly what leaves the line’.
Contact us for your inline inspection!

