System integration for machine vision
Integration, retrofitting and servicing for AOI and machine vision systems
As a system integrator specialising in industrial image processing and AOI, OCTUM supports companies in integrating optical inspection systems into machines, plant and production lines. This applies to new machine designs as well as to the retrofitting of existing lines or the further development of existing inspection systems.
Whether it’s PLC integration, retrofitting a line or support with stability and variant handling: we ensure that image processing does not operate as a stand-alone solution, but functions reliably within the actual production process.
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Machine vision must work on the production line
An inspection system only realises its full potential when it is seamlessly integrated into the production process. Good images alone are not enough. It is crucial that triggers, cycle times, interfaces, signals and evaluation work together reliably.
OCTUM provides support for the technical and process-related integration of AOI and image processing systems, ensuring that an inspection task is transformed into a robust solution for day-to-day production.
The benefits of choosing OCTUM
- Integration into existing machines, production lines and control systems
- Retrofitting of image processing without the need for major modifications
- Support with PLC, MES and interface connections
- Optimisation of stability, cycle time and process robustness
- Service and application development for existing systems
Integration into new installations
OCTUM helps mechanical and plant engineers to incorporate image processing systems into the machine design at an early stage. Inspection stations are planned for at the relevant points in the process – taking into account product flow, cycle time, installation conditions and future operation.
Retrofitting existing lines
Existing production lines can be specifically upgraded with industrial image processing or AOI systems. OCTUM assesses space requirements, interfaces, lighting conditions and process flows to ensure that the retrofit can be implemented as reliably and cost-effectively as possible.
Adaptation and expansion of existing test systems
When new products, formats or variants are produced on a line, or additional inspection criteria are introduced, existing inspection systems can be adapted and expanded. This includes new characteristics, defect patterns, documentation requirements or changes to process conditions.
Interfaces, PLCs and data connectivity
Image processing systems must communicate reliably with machines, production lines and higher-level systems. OCTUM incorporates signals, PLC connectivity, data exports, recipe management and feedback to the production environment right from the system design stage.
Retrofit: Targeted upgrading of existing systems
A new machine isn’t always the right solution. In many cases, inline quality control can be effectively integrated into existing systems. This is precisely where retrofitting comes in.
OCTUM assesses how image processing or AOI can be integrated into existing lines without making unnecessary, deep changes to the existing machine structure. In doing so, we consider space constraints, cycle times, interfaces, handling and environmental conditions in order to develop a technically sound and economically viable solution.
The aim: greater quality assurance with manageable effort.
Typical retrofit scenarios:
- Retrofitting optical inspection systems to existing production lines
- Adding camera systems to meet new quality requirements
- Upgrading existing machines with in-line inspection
- Replacing or modernising outdated inspection methods
Service and support for existing machine vision systems
Requirements change even during ongoing operations. New variants, modified products, environmental factors or increasing quality standards make adjustments necessary. Existing systems must then not only be managed, but also specifically improved.
OCTUM supports the further development and stabilisation of AOI and image processing solutions, ensuring that your systems continue to operate reliably even under changing conditions.
Typical services in the area of service and support:
- Optimisation of existing testing processes
- Fine-tuning of parameters
- Adaptation to new variants or formats
- Improvement of stability and performance
- Expansion of functions and scope of testing
- Support provided remotely or on-site
What OCTUM covers within the project
Depending on the initial situation, we can assist with individual tasks or the entire implementation process – from the initial assessment right through to live operation.
Our services include, amongst other things:
- Analysis of the existing system and operating conditions
- Assessment of integration options
- Interface and signalling concept
- Selection of suitable components and image capture
- Implementation of retrofit and integration measures
- Support with commissioning and optimisation
- Ongoing support and application development
This is how we proceed
1. Analyse the initial situation
We will assess the configuration of your existing machine, production line or test environment and identify the technical constraints that need to be taken into account.
2. Assessing integration or retrofit potential
On this basis, we assess how image processing or AOI can be usefully integrated, expanded or retrofitted.
3. Develop a solution concept
We define a suitable approach for hardware, interfaces, evaluation and integration into your production environment.
4. Support implementation and commissioning
We then provide support with integration, parameterisation, testing and the transition to stable operation.
5. Further develop systems
Even after the project is complete, we remain available for optimisation, variant adaptations and support.
Why OCTUM?
OCTUM has been developing solutions for industrial image processing and automated optical inspection for over 30 years. With more than 6,000 systems installed in the field, we are not only familiar with the development of new systems, but also with the challenges that arise during integration, retrofitting and day-to-day operation in production environments.
Our focus is on solutions that are seamlessly integrated from a technical perspective and fit into real-world processes over the long term.
Discuss your current situation with no obligation
Would you like to integrate an existing system, retrofit a production line or improve the reliability of your image processing? If so, please tell us about your current situation. Together, we will assess which next steps make the most sense from both a technical and economic perspective.
